18.11.18

S 360


At the time, in 2008, I was building wooden lamps. Lamps were nice, they have the electricity inside, the cables are integrated in the wood, the colours, the game of light and shades... But, compared to sailboats, they are boring. Then I thought.."Hey, I have just one life, I have to use it to do what I really want to do!. Let's check if I could build a nice sailboat."
At the time I was inspired by small, 11-12 ft dinghies. In particular the racing dinghy International Europa, and the Truc 12, designed by Marco Croci.

I start the design process in the traditional manner, with paper and pencil. After many iterations I had a simple sailboat drawing.




Then, for tridimensional development I use the software FreeShip. After many versions, I came with a dinghy that could be built from 3 plywood sheets (2.5 x 1.7 m).




I built a scaled down cardboard model ...






and developed a set of drawings:




The first phase of building was the building of the foils for the daggerboard and for the rudder. I glued up laths of the appropriate dimensions and used a manual planer to shape them.






Then I started to build the hull. I used a ruler and a wooden batten to transfer the drawing lines from the drawing to the plywood sheets.





I cut the parts. I glued up wooden battens along the borders of the stations in order to make them stiffer.


The bottom sides were glued together, and a stations were placed on positions.



The internal filets, the stations in place, and the side strips. It looks like a real small boat.


But there are a lot of small things to do, like protecting internal volumes with some layers of epoxy and with some paint. It is important to do it before closing the volumes. The transom also need to be stiff because it will support the rudder and because it is important for the overall torsional stability. Hence the triangular wooden elements in the corners.




After finishing the top side, the hull is turned over. The bottom looks finished, but it needs to be finished with sandpaper and protected.

A layer of thin glass fiber will be applied and impregnated with epoxy. It improves the rigidity of the bottom. It makes a composite material. Or a sandwich of plywood, epoxy resin and glass fibers.

Epoxy is not UV-radiation resistant, hence it also has to be protected by some layers of paint. A light blue does the job, plus I find it to be very nice looking.



On the top side, I left some exposed plywood surfaces, without paint. It is protected by the thin glass fiber fabric, epoxy and some layers of varnish. On some parts I made some black lines, in order to make it look like the teak strips. I made the holes for inspection hatches.


The mast is also home built. It is an aluminum-wood combination. The sail groove is a square tube with a cut. The stiffness, or the bending curve was tested, in order to get a correct sail shape.



The boat is finally equipped and almost ready to sail.





I enjoyed the project and building process a lot. I had to repair some details at first. And it was far from maintenance-free, but the process was a joy. Of course, I enjoyed also lot of sailing.

Pros and cons
+ looks good
+ light weight
+ good light wind performance
+ pleasant to sail
+ simple, fast and cheap building

- there is no room for a passenger
- can't be moved by a single person or car topped
- unpractical to row
- narrow waterline, instable, not suitable for swimming or fishing trips



3.11.18

Outboard engines – Facts, Trends and Brands


Facts
The outboard engine is a very common mean of small boat propulsion system. It consist of the engine itself, the power transmission (gearbox), the propeller, the mounting system, and on smaller units, the incorporated fuel tank. The main function is of course boat propulsion, but it is used also for steering, since it can rotate on the mountings. It is installed on the transom of the boat.
It offers several advantages over the traditional inboard engine:
- it is easier to install

- the engine, gearbox and propeller are well matched (they have to be matched to the hull too)

- it can be tilted, which allows usage it in shallow waters and to reduce the effects of fouling
It is used mostly for smaller, recreation boats, but lately some brands produce units in power ranges that can fulfill the needs of bigger crafts.


Trends
From the beginning, they were mostly small units, with one cylinder, few horse powers and an included fuel tank. Soon, bigger units appeared, with more cylinders, separate fuel tank, remote controls, electric current generator and greater power.
They were regularly 2-stroke engines, because of the simplicity, reliability, lightness and higher specific power of the 2-stroke engines. On the downside, these engines had higher specific fuel and oil consumption, and higher emissions, especially unburned hydrocarbons, compared to 4-stroke engines. But fuel price and emissions were not a problem at the time at the beginning of the 20th century. In the late sixties, Honda started to build 4-stroke outboard engines. Later, in the nineties, increasingly stringent exhaust emission limits, especially in the US and Europe, forced all the producers to the 4 – stroke cycle technology. These engines have lower emission levels, fuel consumption, and smoother operation. However they are heavier and more complex then the 2-stroke alternatives.
In the first years of the 2000s, Evinrude came with the E-TEC direct fuel injection system applied to their range of outboard engines. They gained the favor of the public and some media, since they claim to achieve the best of the 2 worlds: 2 and 4 stroke technology.

Brands
The outboard engine has been around now for more than a century. The first commercially available gasoline fueled (there were some electric before) unit seem to be the 1906 - Waterman Porto.


But there were many interesting outboard engines. Some information about hystorical brands can be found on the Internet site: http://www.cailleoutboards.com/rowboat/index.html


Seagull
A legendary design and brand is the British Seagull, produced in England from 1931 to the mid 1990-ies. It' simple design allowed a great reliability and the engines gained many fans. Many of them still run and are actually used. Details about the engines and their history can be found on several Internet sites. At the end of the century it ended its production because of the ever more restricted emission laws, which the 7 decades technology could not fulfill.

http://www.saving-old-seagulls.co.uk/index.html

Tomos
In my region, the former Jugoslavia, Tomos was the most famous, and often only brand. It was founded in 1954 in Sežana, Slovenia. The factory was soon transferred to Koper, where it started a licensed production of small motorcycles. The outboard production started in 1959 when the Lamo 05k model was released. It was a one cylinder, 50 ccm, air cooled engine that could deliver 3 hp, with the fuel consumption of 0.9 l per hour.





























Later during the sixties more advanced models were developed, with water cooling, enhanced reliability and power. They had the displacement of 59.4 ccm and power between 3 and 4 hp. At the beginning of the seventies, the two cylinder models were developed: the Tomos 10 and 18 had the displacement of 250 ccm, and they delivered 7,3 kW at 4000 - 4600 rpm and 13 kW at 5200 - 6000 rpm.


The production ended with the separation of Jugoslavia at the beginning of the nineties.
Detailed information on Tomos history can be found on:

Japan is the country with the biggerst number of outboard brands.
Honda has been manufacturing four-stroke outboard engines for over 50 years, which makes them leaders in low emissions. They produce engines divided in 3 ranges: Portables (from 2.3 to 20 hp), Mid range (25 to 100 hp) and High power (115 to 250 hp).


Suzuki Produces 4-stroke outboard engines in 4 ranges: Portables (2.5 to 30 hp, carburated or EFI – Electronic Fuel Injection), Mid size (40 – 60 hp), In-line 4 (70 – 200 hp) and V6 (225 -350 hp).


Yamaha produces many ranges of 4-stroke outboard engines that really cover all the needs.
- 2.5, 4, 6 hp, single cylinder, carbureted, portable
- 8 – 25 hp , 2- cylinder, lightweight, electronic fuel injection
- 30, 40 hp, 3-cylinder, 750 ccm
- 50, 60, 70 hp, 4-cylinder, 1000 ccm
- 75, 90, 115 hp, - 4-cylinder, 1.8 l displacement
- 150, 175, 200 hp, 2.8 l displacement
- 200 hp, V6, 3.3 l
- 225, 250, 300 hp – V6, 4.2l
- 350 hp, V8, 5.3l
-XTO Offshore - 425 hp, V8 5.6l
Besides, they offer the high tech and performance V Max SHO (Super High Output) line, and claim leading torque, speed, and efficiency:
In-line 4: 90, 115, 150 and 175 hp
V6: 200, 225, 250 hp


https://yamahaoutboards.com/en-us/


Tohatsu began manufacturing outboard engines in 1956 and is Japan’s oldest outboard manufacturer. Outboards were originally developed for commercial Japanese fisherman.
Today they divide their program in 3 ranges. Beside the prevailing 4-stroke units, they offer 2-stroke engines and also LPG powered 4-stroke. Some models have direct fuel injection (TLDI models). There are also some models called Ever Run, which are claimed to have superior reliability.
Portables: 20 hp, 18 hp, 15 hp, 9.9 hp, 9.8 hp, 8 hp, 6 hp, 5 hp, 4 hp, 3.5 hp and 2 (2.5) hp
Mid-Range: 100 hp, 90 hp, 75 hp, 60 hp, 50 hp, 40 hp, 30 hp and 25 hp
High Power: 250 hp, 225 hp, 200 hp, 150 hp, 140 hp and 115 hp.
https://www.tohatsu.com/int/

Mercury
The main American brand is Mercury, located in Fond du Lac, Wisconsin. The first Mercury outboard was manufactured in 1939.
Verado: 250 and 300 hp (V8, 4.6 l displacement), 350 and 400 hp (Inline 6, 2.6 l displacement, supercharged), direct fuel injection
Sea Pro: adressed to the professionals who demand higher reliability, models from 15 to 300 hp, from single cylinder to V8 models.
Four Stroke: dedicated mostly for recreational users, 2.5 to 300 hp models, from 1 cylinder to V8 models, the smallest are carburated, while the biggerr have the EFI (Electronic Fuel Injection) system
ProXS: the high performance line. It replaces the OptiMax line of two stroke direct fuel injection engines. It offers more power per weight, higher speed and acceleration then compared to the Four Stroke series. The technology used is derived from racing models and they rely on higher rpm. The power ranges from 115 to 300 hp.

https://www.mercurymarine.com/en-gb/europe/




Evinrude
An outboard named Evinrude after its constructor exist since the 1909. However, the brand name was owned by various owners. In a period it was Johnson, another American outboard brand. In the year 2000 the company was pushed into bankrupcy. In 2001 it was aquired by the Bombardier group. The Evinrude main site is located in Sturtevant, Wisconsin.
Their bigger models ( not tehe Portables) are characterized by two-stroke technology and direct fuel injection. They claim that it allows them superior torque, pawer to weight ratio, lower consumption and emissions than the competitors.
Portables: 3.5 – 15 hp
E-tec: 25 – 135 hp
E-tec G2: 150 – 300 hp

There are some other very interesting niches in outboard market, like the diesel fuelled OXE and Yanmar/Neander 50hp Dtorque 111, the electric powered Torquedo, the LPG powered Lehr. There are also some competitive Chinese alternatives to the mentioned mainstream production, especially in the lower end production. We could mention here the luxuary niche promoted by the American 7-Marine. However, theese occupy smaller market niches. I could possibly write about them in a future post.